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Hydraulic Systems for Continuous Casting Operations

Continuous Casting is a critical steel production process where molten steel is transformed into semi-finished products through controlled solidification. During this process, large-scale equipment operates simultaneously under high temperatures and continuous production conditions.

Hydrauproser designs integrated hydraulic systems for continuous casting operations — ensuring stable movement control, operational reliability and process continuity throughout every stage of the casting line.

Tundish Area

Start of the Casting Process

The casting process begins with molten steel transfer into the tundish system. Hydraulic systems ensure safe positioning, movement and operational stability during tundish operations.

Hydraulic Applications

  • Tundish Car Movements
  • Tundish Lifting & Tilting
  • Line Change Positioning Systems

Related Hydraulic Systems

  • Tundish Car Power Units
  • Hydraulic Drive Systems
  • Positioning Cylinders

Hydrauproser hydraulic systems provide controlled and repeatable tundish positioning for continuous casting operations.

Casting Area

Beginning of Solidification

The mould section is one of the most critical areas of the casting process. Stable casting operation directly affects product quality and casting performance.

Hydraulic Applications

  • Mould Oscillation Systems
  • Oscillation Cylinders
  • Mould Lubrication Systems
  • Valve Control Systems

Hydrauproser designs hydraulic oscillation and lubrication systems engineered for stable movement control, surface quality and continuous casting performance.

Withdrawal & Straightening

After solidification begins, the product is withdrawn from the mould at a controlled speed and guided through straightening systems.

Hydraulic Applications

  • Withdrawal Systems
  • Straightening Functions
  • Controlled Product Movement

 

Related Hydraulic Systems

  • Hydraulic Power Units
  • Valve Stands
  • Hydraulic Cylinders

Stable withdrawal speed and controlled straightening movements are essential for dimensional accuracy and surface quality.

Dummy Bar Operations

Dummy bar systems play a critical role during casting start-up and process preparation operations

Hydraulic Applications

  • Dummy Bar Locking Systems
  • Opening & Closing Mechanisms
  • Controlled Transfer Movements

 

Related Hydraulic Systems

  • CCM Dummy Bar Valve Stand
  • Hydraulic Locking Systems
  • Hydraulic Cylinders

Hydrauproser hydraulic systems ensure safe and repeatable dummy bar operation throughout continuous casting processes.

Cutting & Transfer Operations

Following cooling operations, products are cut to the required dimensions and transferred to the next production stage.

Hydraulic Applications

  • Hydraulic Shear & Torch Cutting Systems
  • Cross Transfer Systems
  • Roller Table Movements

Hydraulic systems operating in this area are engineered for high-temperature environments, heavy-duty operation and continuous production reliability.

Cooling Platform Operations

After exiting the casting area, billets, blooms or slabs proceed through controlled cooling operations.

Hydraulic Applications

  • Cooling Platform Systems
  • Traveling Cooling Bed Mechanisms
  • Product Transfer Movements

 

Related Hydraulic Systems

  • Cooling Platform Power Units
  • Cooling Platform Valve Stands
  • Hydraulic Cylinders

Hydrauproser Hydraulic Systems GmbH support stable cooling processes and controlled product handling under demanding operating conditions.

Integrated Hydraulic Infrastructure

Hydrauproser designs complete hydraulic infrastructures for continuous casting facilities, including:

  • Cooling Platform Power Units
  • Cooling Platform Valve Stands
  • CCM Dummy Bar Valve Stands
  • Tundish Car Hydraulic Systems
  • Mould Lubrication Units
  • Oscillation Cylinders & Control Units
  • Hydraulic Cylinders for Segment, Transfer and Cutting Systems

All systems are engineered for:

  • Continuous Operation
  • Process Reliability
  • Heavy-Duty Performance
  • Operational Safety
  • Long Service Life

Hydrauproser delivers process-oriented hydraulic engineering solutions for modern continuous casting operations.

Other Pages

STEEL MAKING PROCESS

ROLLING PROCESS

REHEATING PROCESS

PLANT REVAMPING AND NEW INSTALLATIONS

PIPING - PICKLING - FLUSHING